2002 ezgo golf cart manual troubleshooting electric motor

Electric golf carts have two areas where problems usually occur, the batteries and the motor. Overall, the most common replacement parts are brake shoes, brake drums, bearings, leaf springs, wheel hubs, and tires. If you purchase a preowned electric golf cart, be sure to ask about the age of the battery before you buy. Sep 09, 2018 ezgo txt txte 48v golf cart fix wont move no solenoid click charge port diagnosis duration. Ezgo rxv oem heavy duty motor brake hd 2008up 48v golf cart 617766, 610065. Troubleshooting problems with a golf cart electric motor.

The motor is a key component to any ezgo electric golf cart. If you rely on your golf cart for transportation, you dont want to be stuck if the electric motor conks out. Ezgo golf cart models, manuals, customization, drawings, parts, troubleshooting guide repair and service guides the aim of these repair and service guides is to give you guideline instructions and schematics for the range of preventative and corrective maintenance you need to perform on your ez go golf cart. How to check an electric motor on an ezgo golf cart. Before calling is a technician to fix the problem, there are things you may be able to do yourself to fix it. Ezgo 28646g01 20012009 repair manual for electricpds txt. Ezgo 36 volt txt series troubleshooting golf carts forum. Use the screwdriver to remove all the screws, turning them counterclockwise and putting them in a secure location after removal.

How to repair an ezgo speed controller garretts golf carts. Before spending money on a mechanic, see if you can repair the. Please find the manual for your e zgo golf cart or ptv below. They do not conform to federal motor vehicle safety. How to check an electric motor on an ezgo golf cart sportsrec.

The e zgo repair manuals provide thorough and detailed information on everything you need to know in the repair and maintenance of your vehicle. The panel will be held in place by four or six screws. If your cart is having problems running at a constant speed or is performing erratically, then you should troubleshoot the controller to find out what the problem is. Always have the manual handy to help you find and identify the parts you want to test. Basic ezgo electric golf cart wiring and manuals with images. Looking for torque specs on ezgo gas golf cart with robin. Before calling is a technician to fix the problem, there. Ezgo dcs solenoid clicks but wont disengage and wont move. What are the most common problems with electric golf carts. If the motor on your golf cart doesnt turn, the problem is probably the directional switchmotor.

If you are having trouble with your ezgo electric golf cart, there are two areas that may play a role in the problem. Golf cart dash trim carbon fiber ezgo txt 1994 to 20. Basic ezgo electric golf cart wiring and manuals electric. Jul 15, 2016 basic ezgo electric golf cart wiring and manuals. Ez go electric golf cart problems will not go youtube. All modern golf carts including any cart that is sold by garretts use the precision drive system or pds, whereas older carts made before 1994 will use a drive control system. You may not need to replace your battery for a long time, but the older a golf cart is, the more prone it may be to corrosion. Please find the manual for your ez go golf cart or ptv below. Ezgo repair manual ezgo txt repair manual pdf ezgo txt repair manual ezgo marathon repair manual 2002 ezgo txt 36v repair manual ezgo repair manual pdf 2012 ezgo 2012 txt gas repair manual 1985 ezgo repair manual ezgo txt electric repair manual repair manual 2009 ezgo rxv ezgo repair manual free 605975 ezgo golf cart repair manual ezgo txt golf carts repair manual ezgo technicians repair and. Located under a panel at the back of your golf cart will be the electric motor. Ezgo golf cart brakes troubleshooting flow chart in this section you can use the brake system troubleshooting flow charts.

Hydrogen gas is generated in the charging cycle of batteries and is explosive in. I already started putting answered by a verified technician we use cookies to give you the best possible experience on our website. Prior to 1976, the serial number plate was under the drivers side seat, just. Connect the golf cart to the charger unit and recharge the batteries. This is the troubleshooting i did for my neighbors golf cart to try to get working again. Use your screwdriver to remove these, turning them counterclockwise. Diagnostic testing for ezgo solid state speed control systems. View and download ezgo rxv golf car owners manual online. Ezgo golf cart manual get the right golf cart repair manual for your ez go. As with all electric vehicles, the batteries must be checked and recharged as required or at a.

The serial number is either 6 or 7 digits, but it does not indicate the model year. Verify your fr switch is not burnt up, and that none of the wires connected to the back are burned off. If you have checked the battery and found it to be charging properly and providing a full amount of power to. Ezgo golf cart engine and gas system troubleshooting table find how to diagnose your golf cart engine problems in this ezgo golf cart engine troubleshooting section. These vehicles basically have components which are similar to the ezgo parts in an electric ezgo golf cart. Increasing torque or speed requires larger motors capable of handling the current and heat. How to repair electrical problems on an ezgo golf cart. An e zgo txt golf cart that does not run properly cannot only ruin a game of golf, it can lead to large repair bills. Make sure you have continuity through your solenoid when engaged 2.

The 9 golf cart parts that break or need replacement most often. Electric motor internal series retaining ring learn more. May 08, 2018 looking for torque specs on ezgo gas golf cart with robin engine model eh29c. This is the goto guide when you need specific repair information regarding your 20012010 e zgo electric golf cars and personal vehicles. Every ezgo golf cart comes equipped with one of two kinds of speed. Standards and are not equipped for operation on public streets.

Whether you have an electric or gas ezgo, the suspension, body, and braking system stays relatively the same. Ezgo 36 volt series golf cart high speed motor 20mph. If youre driving an electric golf cart, you may deal with fewer symptoms of a bad solenoid on golf cart. This will allow you to correct the problem with your ez go goft cart electric motor. On your ezgo electric golf cart, the most common parts for replacement outside of the. An ezgo txt golf cart that does not run properly cannot only ruin a game of golf, it can lead to large repair bills. Troubleshooting the speed controller on an ezgo golf cart. To ensure that you receive the correct manual, please have the serial number and manufacturing code of your vehicle ready when you call. The ezgo manual says that, first, a battery that performs poorly and is. Most of the conversations here assume a certain level of experience with dc electric exists. All brands of electric golf carts, including e zgo, will eventually experience minor to major electrical problems as a result of normal wear and tear. The motor is the last in a series of components that could fail. It may have a small red reset button near the main power supply. New listing ezgo txt front cowl flame red golf cart new.

Also motor size determines amp draw, which affects battery life. This is my third board to be put on and after about 2 or 3 months the d contact gets too hot and melts the board. After determining that the carts batteries and charger are working properly, you can reset the motor to see if it runs. While automakers are toiling to produce electric cars that will fit the demands of american drivers, ashlandbased barefoot motors is on the verge of turning out heavyduty atvs that can go 50 miles on a charge costing about 90 cents with. Just like solenoids mentioned above, your golf cart motor works hard. There are various motors designed for specific needs such as speed, torque or general use. Ezgo golf cart electric motor troubleshooting table for all your electrical motor issues please match the symptoms to the probably cause.

We provide top quality replacement parts for most ezgo textron golf cart models. The e zgo golf cart has two kinds of speed controllers, the precision drive system pds and the drive control system models before 1994. Common problems experienced by cart owners range from the golf cart not starting to the cart losing speed when going uphill. Electric golf cart motors and performance parts for more speed and better. Go to the back of the golf cart and find the panel that covers the electric motor. Aug 17, 2017 electric golf cart batteries need to be charged and have water added regularly. The specific order of the numbers changed over the years, but the manufacturers code always has a letter and the last two digits of the year it was made incorporated in the code. Electric motor parts electric motors electrical ezgo. There are many different systems to consider when troubleshooting your electric golf cart motor.

But the fact of the matter is, many people neglect taking proper care of their golf cart motor. Technicians repair and service manual custom golf carts. While the speed controller in your golf cart is designed to last. Jan 26, 2019 i have a used 4 wheel ezgo 36 volt golf cart marathon with new battery and i find it sluggish when not pulling much of a hill. Electric ezgo service manual 91 electric marathon ezgo.

640 1253 1640 1565 834 31 257 972 729 295 451 1478 1121 237 611 1307 1150 305 1285 1629 641 780 422 700 425 369 1065 1677 977 409 779 501 537 443 373 1091 467 123 311 119 372 827 1239 459 182 920 1475 652 95